 
          © 2014 Foundation Supportworks
        
        
          ®
        
        
          ,
        
        
          Inc.
        
        
          All Rights Reserved
        
        
          p 84
        
        
          
            APPENDIX 2A
          
        
        
          HELICAL PRODUCT RATINGS, PROPERTIES AND DETAILS
        
        
          
            Chapter 2
          
        
        
          Helical Foundation Systems
        
        
          
            Plain
          
        
        
          
            Plain
          
        
        
          
            Corroded
          
        
        
          
            (1)
          
        
        
          
            Galvanized
          
        
        
          
            Corroded
          
        
        
          
            (1,2)
          
        
        
          
            OD (in)
          
        
        
          2.875
        
        
          2.839
        
        
          2.865
        
        
          
            t (in)
          
        
        
          0.257
        
        
          0.221
        
        
          0.247
        
        
          
            ID (in)
          
        
        
          2.361
        
        
          2.397
        
        
          2.371
        
        
          
            A (in
          
        
        
          
            2
          
        
        
          
            )
          
        
        
          2.11
        
        
          1.82
        
        
          2.03
        
        
          
            I (in
          
        
        
          
            4
          
        
        
          
            )
          
        
        
          1.83
        
        
          1.57
        
        
          1.76
        
        
          
            S (in
          
        
        
          
            3
          
        
        
          
            )
          
        
        
          1.27
        
        
          1.10
        
        
          1.23
        
        
          
            Z (in
          
        
        
          
            3
          
        
        
          
            )
          
        
        
          1.77
        
        
          1.52
        
        
          1.70
        
        
          
            r (in)
          
        
        
          0.93
        
        
          0.93
        
        
          0.93
        
        
          
            Shaft Max Allowable Compression Capacity
          
        
        
          
            (4,5)
          
        
        
          
            P
          
        
        
          
            n
          
        
        
          
            /Ω (kips)
          
        
        
          
            74.0
          
        
        
          
            63.6
          
        
        
          
            71.1
          
        
        
          
            Shaft Max Allowable Tension Capacity
          
        
        
          
            (5)
          
        
        
          
            P
          
        
        
          
            n
          
        
        
          
            /Ω (kips)
          
        
        
          
            41.6
          
        
        
          
            34.1
          
        
        
          
            38.1
          
        
        
          
            HP288 Shaft Specifications and Capacities
          
        
        
          Shaft Material:
        
        
          Ø
        
        
          2.875” x 0.276” wall
        
        
          ASTM A500 Grade B or C
        
        
          Yield strength = 60 ksi (min)
        
        
          Tensile strength = 70 ksi (min)
        
        
          Shaft Coupler Material:
        
        
          Ø
        
        
          3.500” x 0.281” wall
        
        
          ASTM A513 Type 5 Grade 1026
        
        
          Yield strength = 70 ksi (min)
        
        
          Tensile strength = 80 ksi (min)
        
        
          Helix Plates:
        
        
          ASTM A572 Grade 50 material
        
        
          3/8
        
        
          ” thick (standard)
        
        
          1
        
        
          ” thick (available)
        
        
          Helix plate geometry conforming to
        
        
          ICC-ES AC358
        
        
          Shaft Coupling Hardware:
        
        
          (2) -
        
        
          Ø
        
        
          3/4
        
        
          ” Grade 8 bolts with nuts
        
        
          Electrozinc plated per ASTM B633
        
        
          Surface Finish of Shaft
        
        
          Segments:
        
        
          Available plain or hot-dip galvanized
        
        
          (2)
        
        
          
            Nominal Thickness
          
        
        
          0.276 (in)
        
        
          
            Design Thickness
          
        
        
          
            (3)
          
        
        
          0.257 (in)
        
        
          Default Torque Correlation Factor
        
        
          (6)
        
        
          K
        
        
          t
        
        
          = 9 (ft
        
        
          -1
        
        
          )
        
        
          Maximum Ultimate Soil Capacity
        
        
          (7)
        
        
          Q
        
        
          u
        
        
          = 71.1 (kips)
        
        
          Maximum Installation Torque T = 7,900 (ft-lb)
        
        
          Maximum Allowable Soil Capacity
        
        
          (7)
        
        
          Q
        
        
          a
        
        
          = 35.5 (kips) FOS = 2.0
        
        
          (1)
        
        
          Corroded properties and capacities include a 50-year scheduled sacrificial loss in thickness per ICC-ES AC358.
        
        
          (2)
        
        
          Hot-dip galvanized coating in accordance with ASTM A123.
        
        
          (3)
        
        
          Design thickness for HSS and Pipe based on 93% of nominal thickness per AISC.
        
        
          (4)
        
        
          Allowable mechanical compression capacities consider continuous lateral soil confinement in soils with SPT blow counts ≥ 4. Piles with
        
        
          exposed unbraced lengths or piles placed in weaker or fluid soils should be evaluated on a case by case basis by the project engineer.
        
        
          (5)
        
        
          Listed mechanical capacities are for the shaft and coupled connections only. System capacity should also not exceed the installed
        
        
          allowable torque-correlated soil capacity or the allowable capacity of the respective bracket (see additional bracket tables).
        
        
          (6)
        
        
          Listed default K
        
        
          t
        
        
          factor is consistent with that listed in ICC-ES AC358. This value is generally conservative. Site-specific K
        
        
          t
        
        
          factors can be
        
        
          determined for a given project with full-scale load testing.
        
        
          (7)
        
        
          Soil capacities listed are at maximum installation torque. Ultimate soil capacity is based on the equation Q
        
        
          u
        
        
          = K
        
        
          t
        
        
          x T. Allowable soil capacity
        
        
          is obtained by dividing the ultimate value by the appropriate factor of safety (Q
        
        
          a
        
        
          = Q
        
        
          u
        
        
          / FOS). FOS is most commonly taken as 2.0, although
        
        
          a higher or lower FOS may be considered at the discretion of the helical pile designer or as dictated by local code or project requirements.
        
        
          System capacity should also not exceed the mechanical capacity of the shaft or those listed in the respective bracket capacity tables.